Success Story: SynRM Campbells

SUCCESS STORY

Campbell's Australia cuts costs with SynRM

CAMPBELL'S SOUP SHEPPARTON

Discover the benefits of reduced running costs by using SynRM technology at Campbell's Soups

OVERVIEW

An ABB synchronous reluctance motor (SynRM) and variable speed drive package has resulted in a considerable drop in energy costs of almost AUD 15,000 annually.


CO2 savings of approximately 131 tonnes* annually have also been achieved, thereby contributing towards Campbell’s Australia reaching its ambitious sustainability target.

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ABB Syn RM

THE CHALLENGE

Campbell’s Australia's Shepparton plant in Victoria has been producing its much-loved range of soups, stocks and meals for Australian households for almost 60 years.


Known for manufacturing top quality products and its unwavering commitment to supporting local business, the company is also dedicated to sustainability − in word and action.


Campbell’s Shepparton has set an ambitious Sustainability Target to reduce energy consumption by 20 per cent by 2025.


As a consequence of an energy reduction program that was being implemented at the Shepparton site, Campbell’s Australia was introduced to the ABB SynRM motor and drive package by ABB Value Provider, A1 Electric Motors.


After several discussions, it became clear that the ABB SynRM technology could contribute towards achieving their ambitious sustainability goal.

  • PRESSURE PUMPS
  • POOL PUMPS
  • WASTEWATER
  • BORE PUMPS

MARK HYLAND - CAMPBELL'S SOUPS

Inspecting a refrigeration compressor that is driven by the ABB SynRM motor and drive package.

SYNRM DRIVE

Mark Hyland, Campbell Australia, checking the parameters on the ABB ACS580 drive.

THE SOLUTION

The team at A1 Electric Motors provided an onsite demonstration, highlighting a 14% reduction in energy consumption.


“To be honest, I was rather skeptical when I first heard those numbers and wasn’t convinced that the SynRM technology could deliver on its promises,” said Mark Hyland, Environmental and Safety Manager at Campbell’s Australia.


During the consultancy stage, A1 Electric Motors assisted with a cost-benefit analysis detailing the savings made on project management and capital expenditure, which also included expected payback figures from installing the ABB SynRM technology.


After an assessment of the refrigeration plant, it was decided to install an ABB SynRM motor to validate the estimated energy savings.


The initial project comprised of a 72kW ABB SynRM high efficiency IE5 electric motor, including the mechanical and electrical installation.


“Campbell’s Shepparton runs their refrigeration plant 24/7 which means that the SynRM technology has the greatest opportunity to deliver significant energy reductions, resulting in remarkable cost savings,” said Chris Cheong, Director, A1 Electric Motors.


  • SINGLE PHASE
  • THREE PHASE
  • AIR CON MOTORS
  • AXIAL FANS
  • SYNCHRONOUS RELUCTANCE

THE RESULTS

"The numbers clearly showed a 14% reduction in energy costs whereas I expected savings around the 6-7% mark"


Over a 12-month period, regular vibration analyses were carried out and the results were closely monitored.


“The numbers clearly showed a 14% reduction in energy costs whereas I expected savings around the 6-7% mark,” said Mark.


A total of almost AUD 15,000 was saved annually in energy costs, also leading to an annual reduction of approximately 131 tonnes of CO2 carbon emissions.


The drop in energy consumption was not the only benefit. There was also a considerable noise reduction, lower running temperature, smoother operation and reduced vibration.


“The savings and performance were evident straight away which allowed for the overload currents to be dropped from 125 to 110amps during commissioning,” said Mark.


Due to the success of the project, Campbell's Shepparton upgraded a second refrigeration compressor with a 55kW SynRM motor and ACS580 variable speed drive.


Subsequently two additional refrigeration compressors were also upgraded with ABB SynRM motor technology, bringing the total to 4.


  • PRESSURE PUMPS
  • POOL PUMPS
  • WASTEWATER
  • BORE PUMPS

HAPPY COLLABORATION

A1 Electric Motors director, Chris Cheong discusses results with Mark Hyland.

ABB SYNRM MOTOR & DRIVE PACKAGES

Onsite Demonstrations available.

SUMMARY

We are the appointed ABB National Distribution partners of Synchronous Reluctance Motor (SynRM) solutions and packages with IE5 efficiency.


Ask us how you can reduce your environmental impact by using less electricity and reducing CO2 emissions.


We are committed to energy efficiency and are seeking opportunities to demonstrate the benefits of SynRM for your organisation.


We have even built a SynRM trailer that we can bring to you onsite to demonstrate the benefits visually.

  • SINGLE PHASE
  • THREE PHASE
  • AIR CON MOTORS
  • AXIAL FANS
  • SYNCHRONOUS RELUCTANCE

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ABB Syn RM

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Learn more about A1 Electric Motors Pty Ltd.’s expertise and experience in providing electric motor and equipment solutions.

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